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| HV9904 Preliminary Engineering Specification HV9904 Multi Converter Controller Features Eliminates High Voltage Input Electrolytic Capacitor Smallest and Most Reliable Off-Line Solution Constant Current or Constant Voltage Mode Control Can be Operated Directly from Rectified AC Mains 10V to 400V Input Range Internal Regulator 1.5mA Operating Supply Current PLL Based Loop Control with Soft Start On-Time Varies Inversely with Input Voltage Frequency Varies with Load 2.5V Differential Sense Recommended for <10W Applications General Description The Supertex HV9904 is a second order PWM controller designed to provide a constant average current output or a constant average voltage output from an input of 10V to 400V DC or directly from rectified AC mains up to 280V. The second order topology is capable of extremely high dynamic control range, allowing operation directly from rectified AC mains without the need for bulky and expensive high voltage input electrolytic capacitor. The PWM control utilizes feed forward circuitry to compensate for large variations in input voltage (i.e. rectified AC) and a novel integrator lock loop PLL scheme to regulate a differentially sensed feedback node where the signal may be discontinuous. This feedback node could be a current sense resistor or divider from regulated output voltage. For a constant load the switching frequency will be nearly constant with a dither of a few kHz helping to meet FCC conducted emissions requirements. A high input voltage linear regulator provides a stable Vdd supply for the internal circuitry and gate drive to the external MOSFET. Under voltage lockout provides a power on reset and protection for the MOSFET Dice HV9904X Applications Universal Input Voltage LED driver Constant Current Source Battery Charger Ordering Information 8 Pin Plastic DIP HV9904P Package Options 8 Pin SOIC HV9904LG Typical Application Circuit Universal Input Constant Average Currrent LED Lamp Power Supply 1N4007 D1 D2 10VDC to 400VDC or VAC to 265V D4 D3 D5 MURS120T3 D6 MURS120T3 L2 220uH C3 0.01uF L1 1mH D7 MURS120T3 C4 0.1uF 10mA 1 to 8 LEDs C1 0.1uF 400V U1 Vdd C2 1uF GATE NS HV9904 PS PGND +Vin M1 VN2460N8 or IRFBC30AS R1 250 AGND Prepare by Telecom Group 1 Rev. D 3/29/2002 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 FAX: (408) 222-4895 www.supertex.com HV9904 Electrical Characteristics (-40C Symbol Parameter TA +85C) Min Typ Max Units Conditions Input Regulator/Vdd Supply +VIN +IIN VDD(REG) VDD(RIPPLE) UVLO UVLO Regulator Input Voltage Input Current Regulator Output Voltage Maximum Ripple Voltage Under Voltage Lockout Threshold Under Voltage Lockout Hysteresis 8 0.5 10 1 10 400 1.5 V mA V V(P-P) V V MOSFET Gate Drive Output tR tF Rise Time Fall Time 75 75 nSec nSec COUT = 750pF COUT = 750pF PWM PMIN PMAX fMIN Minimum Output Pulse Width Maximum Output Pulse Width Minimum Output Frequency 2 10 200 300 nSec uSec kHz +VIN = 400V +VIN = 15V +VIN = 15V, VPS = 0V, VNS = -4V Current Sense VPS - VNS Current Sense Voltage 2.3 2.5 2.7 V -5V VPS 0V, -5V VNS 0V Absolute Maximum Ratings* +VIN Input Voltage Operating Ambient Temperature Range Operating Junction Temperature Range Storage Temperature Range Power Dissipation @ 25C, SOIC Power Dissipation @ 25C, Plastic DIP *All voltages referenced to AGND and PGND connected together. -0.3V to +450V -40C to +85C -40C to +125C -65C to +150C 750mW 750mW Prepare by Telecom Group 2 Rev. D 3/29/2002 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 FAX: (408) 222-4895 www.supertex.com HV9904 Pinout Pin Description +VIN - This is the input to the internal linear regulator that provides the constant voltage VDD internal supply for the PWM. It can accept DC input voltages in the range of 10 to 400 Volts. +Vin 1 8 GATE NC 2 HV9904 7 PGND VDD - This is the output of the internal linear regulator and the supply pin for the PWM circuits. It must be bypassed with a capacitor capable of storing sufficient energy so that the voltage does not decay below the UVLO threshold during the time when the input voltage is below the minimum required by the regulator. NC - No internal connection to this pin. Vdd 3 6 NS AGRD - Common connection for analog circuits. GATE - This is the PWM output for driving the gate of an Nchannel external MOSFET. PGRD - Common connection for GATE drive circuit. NS - This is negative sense input to the PWM control circuit. PS - This is positive sense input to the PWM control circuit AGND 4 5 PS __________________________________________________________________________________________________________________ Functional Block Diagram +Vin Regulator Vdd Vdd Reference UVLO Vref AGND The duty cycle of the oscillator output and thus the on time of the MOSFET is determined by a feed forward circuit that sets the maximum on time based on the instantaneous value of the input voltage, thus avoiding core saturation of the magnetic elements. The oscillator is initially operating at its lowest frequency and continues to operate at this low frequency for several cycles to assure that a stable equilibrium state is reached. After this initial delay the feedback circuit is enabled and the oscillator frequency is increased in small steps on oscillator cycles until the PWM output (current or voltage) reaches the programmed value. Since the rate of increase in frequency is a function of the frequency the oscillator frequency will rise exponentially. The differential sense circuit monitors the programming node (voltage on current sense resistor for constant average current control or voltage on resistive divider for constant average voltage control) using an integrator lock loop feedback to obtain a stable average value from even a discontinuous signal. As long as this average value is less than 2.5V the oscillator frequency is incremented. When the average value reaches 2.5V the oscillator frequency incrementing is halted. If the average value exceeds 2.5V then the oscillator frequency is decremented. In this manner the oscillator frequency is dithered to maintain output regulation while the feed forward sensing of the input voltage maintains a fixed value of energy transfer per oscillator cycle. Line regulation is controlled by the instantaneous feed forward sensing of the input voltage, thus the PWM can easily track a full wave rectified sine wave of input voltage at 50Hz, 60Hz or 400Hz provided that the capacitor connected at Vdd can store sufficient energy to prevent decay below the UVLO threshold during the time when the resulting input voltage at +Vin is below 10V. For a 50Hz rectified sine wave a 1F capacitor connected to Vdd is sufficient to guarantee stable operation at 50Hz. Load regulation is controlled via the feedback sensing circuit by adjusting the oscillator frequency to maintain average energy transfer consistent with the load conditions. For relatively stable load conditions this method achieves excellent regulation. For a constant load the switching frequency will be nearly constant with a dither of a few kHz helping to meet FCC conducted emissions requirements. Variable Frequency and Duty Cycle Oscillator Gate Driver GATE PGND PS NS Integrator Differential Sense Functional Description On initial power application the high input voltage (10V to 400V) linear regulator charges the capacitor connected to Vdd and seeks to provide a stable supply for the internal circuitry and gate drive to the external MOSFET. Under voltage lockout (UVLO) holds the oscillator disabled and reset to its lowest frequency state until the Vdd supply rises above 8Volts assuring sufficient gate drive voltage for the external MOSFET. Once Vdd is above the UVLO threshold the oscillator is enabled and the external MOSFET is driven via the gate driver at the oscillator frequency. The UVLO has a 0.5V hysteresis to prevent false triggering due to ripple on Vdd. Prepare by Telecom Group 3 Rev. D 3/29/2002 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 FAX: (408) 222-4895 www.supertex.com HV9904 Application Information Non-Isolated Constant Current Output PWM Universal Input Constant Average Currrent LED Lamp Power Supply 1N4007 D1 D2 10VDC to 400VDC or VAC to 265V D4 D3 D5 MURS120T3 D6 MURS120T3 L2 220uH C3 0.01uF L1 1mH D7 MURS120T3 C4 0.1uF 10mA 1 to 8 LEDs C1 0.1uF 400V U1 Vdd C2 1uF GATE NS HV9904 PS PGND +Vin M1 VN2460N8 or IRFBC30AS R1 250 AGND This circuit provides a constant average current output, which may be used to power LED lamps. The circuit maintains a constant average current and the value of C4 capacitor controls the peak-topeak ripple, which decreases with increasing capacitor value. If Item Number 1 2 3 4 5 6 7 8 9 10 11 Total Part Count Quantity 1 1 1 1 4 3 1 1 1 1 1 16 very high current ripple values are permissible then C4 may be omitted. The following BOM provides a list of suggested components. Reference C1 C2 C3 C4 D1, D2, D3, D4 D5, D6, D7 L1 L2 M1 R1 U1 Value 0.1F, 500V 1F, 15V 0.01F, 500V 0.1F,25V 1N4007 MURS120T3 DO1608C-105 DO1608C-224 VN2460N8 250 HV9904LG Manufacturer Vishay Vishay Vishay Vishay On Semiconductor On Semiconductor Coilcraft Coilcraft Supertex Supertex Prepare by Telecom Group 4 Rev. D 3/29/2002 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 FAX: (408) 222-4895 www.supertex.com HV9904 Application Information - Continued Non-Isolated Constant Voltage Output PWM Universal Input Power Supply 1N4007 D1 D2 10VDC to 400VDC or VAC to 265VAC D4 D3 D5 MURS120T3 D6 MURS120T3 L2 220uH -5V C3 0.01uF L1 1mH D7 MURS120T3 C4 100uF C1 0.1uF 400V U1 Vdd C2 1uF GATE NS HV9904 PS PGND +Vin M1 VN2460N8 or IRFBC30AS R2 25k R1 25k AGND This circuit provides a non-isolated constant voltage output. The value of C4 capacitor controls the peak-to-peak ripple, which decreases with increasing capacitor value. The following BOM provides a list of suggested components. Item Number 1 2 3 4 5 6 7 8 9 10 11 12 Total Part Count Quantity 1 1 1 1 4 3 1 1 1 1 1 1 17 Reference C1 C2 C3 C4 D1, D2, D3, D4 D5, D6, D7 L1 L2 M1 R1 R2 U1 Value 0.1F, 500V 1F, 15V 0.01F, 500V 100F, 6.3V 1N4007 MURS120T3 DO1608C-105 DO1608C-224 VN2460N8 25k 25k HV9904LG Manufacturer Vishay Vishay Vishay Panasonic On Semiconductor On Semiconductor Coilcraft Coilcraft Supertex Supertex Prepare by Telecom Group 5 Rev. D 3/29/2002 Supertex, Inc. 1235 Bordeaux Drive, Sunnyvale, CA 94089 TEL: (408) 744-0100 FAX: (408) 222-4895 www.supertex.com |
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